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make. Let’s learn about how to make a silicone bracelet.
There are 8 steps to make a rubber bracelet.
1st Design the artwork.
An artwork includes the information of order number, size, logo style, order quantity and other options like glowing and individual pack. The most importantly it shows what the bracelet looks like with your message or logo. It is direct way to check if wording, colors of bracelet and logo are correct. We are willing to make several mock-ups for your reference. The software for designing is CDR, so eps. or ai. file is appreciated for your logo. And there are variety of fonts for your choice. If the artwork get confirmed, we will proceed with it.
2nd Make the mould or film.
A mould is needed for debossed, embossed, colorfilled styles. We make a mould and set it in the machine, the high temperature of about 200℃ will solidify rubber into the sharp of bracelet. A mould is made from copper.
A film is functioned like a mould but it is for printed wristband only. It transfer the ink to the surface of bracelet as logo and wording.
3rd Prepare the rubber material.
A rubber bracelet is mainly made from silicone rubber, and some other accessories like curing agent which solidify the soft rubber, and Color masterbatch which makes bracelet colored.
We will mix these material evenly in a blender. It comes out a ball of rubber. We need to measure it into blocks of almost same weight which as much as the weight of a wristband. Normal size of 202*12mm bracelet is weighted about 6g.
4th Produce bracelets by the mould.
As we mentioned before in 2nd and 3rd step, we will transfer the blocks to bracelets by a set of moulding machine of high temperature. When it cool down, it gets the characteristic of a bracelet, smooth and strengthened.
5th Edge cutting.
A semi-product of rubber bracelet has rough edges, we have to cut it off. The rough edge is cut by machine. It will be good.
6th Color the logo and wording
The bracelet comes out from moulding machine without colors on the logo and lettering. We have to fill the ink or print the ink on the bracelet. Different style has different way of printing.
7th Clean the product
As the bracelet has static electricity, dust will be on the surface and hard to move off. So we need to clean the bracelet before packing. We usually wash it with water once.
After washing, we will check the quality.
8th Packing and delivery
We count the quantity by weighting. Normally packing will be 100pcs/bag, and 2500pcs/ctn. Individual packing is available. It is good to go now.
custom-baseball-wristbandshow-many-wristbands-in-forza-horizon ou cool and full of flavor! As for the production process of silicone wristband, it is estimated that not many people have fully understood it. Pinshang Silicone explains the whole production process of silicone wristband.
Design of artwork
The design of artwork is generally based on the size of the sample artwork provided by the customer. Graphic drawing software, such as CDR or AI software, is generally used to make the artwork. If the customer cannot provide the sample artwork, we can cooperate with the customer to complete the design and production of the artwork free of charge according to the customer"s requirements.
The mold opening is that the mold master creates an offset plate according to the designed artwork, then uses the offset plate to carve a copper worker, and finally carves a steel mold with the copper worker. Some hand ring craft moulds have a relatively high technical content and take a relatively long time to produce. Generally, the mold opening period is calculated by five days. With the mould, the production will be quick.
According to the color number on the international Pantone color card specified by the customer, our color mixing ratio is aligned and the color difference is minimal.
The materials required for each wristband are weighed by an electronic scale. Generally, the wristband weighs about 5.5 grams.
Upper die production
After the mould is finished, it is produced on the machine. After the mold is installed, the machine needs to be warmed up. A 9-mold machine produces about 15000 pieces per day.
After the wristband is produced, the product shall be inspected and checked, mainly to see if it meets the specifications. If it does not meet the specifications, it will be discarded.
Each wristband is produced with a residual edge. After the quality inspection department passes the inspection, the product is sent to the post-process department for trimming. (Average trimming quantity per person per day is about 3,000 pieces).
Finissilsilicone wristband usb flash driveicone wristband usb flash drivehed product inspection
After the edge is repaired, the finished product is obtained. It is also necessary to send the finished products back to the quality inspection department to check the trimming quality. If there are any unqualified products, they will be scrapped.
After the repaired products pass the inspection, they shall be packaged according to the customer"s requirements. Packaging is divided into PP bag independent packaging and naked packaging. Both are 100 pieces in a pack. Usually 20 packs per carton (2,000 pieces) are standard export containers. Packing is generally required by customers.
Inspection before sealing
After the packaging is completed, the quality inspection department will check the quantity. if there is no problem, seal the case and send it to the warehouse for delivery.
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